The aim of SACMI’s new technology for the recovery and treatment of wastewater is to drastically reduce water consumption and, at the same time, entirely recycle it, together with the solid precipitate found in it, to be fed back into the production process. The innovative system was launched on the market a few months ago and the first plant has now been successfully installed and started up at ours headquarters in Civita Castellana.
How does it work? It is a two-stage process. First the wastewater is pre-treated to obtain a primary sedimentation. Next, a membrane ultrafiltration system comes into operation using crossflow filtration which, thanks to the specially designed filtering membranes, does not require the chemical additives normally used in solid-liquid separation and decanting processes.
The result is that the recovered water – in our case more than 90% in volume of the 5000 cubic metres treated – can be reused for a variety of purposes in the sanitaryware production process. In the same way, the recovered solid precipitate – in the past considered waste to be disposed of – can also be directly reused in the ceramic body and thus completely recycled.
The solution is SACMI patented – due to the crossflow ultrafiltration process being specifically applied to ceramic waste recycling – and is characterized by its modular set-up. In fact, after an initial running-in period for the new plant, we expect to expand its capacity to meet the entire factory requirements through wastewater recovery and treatment.
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